Browse Category: Oil Tank

Oil Tank Line Routing

Fill up the oil tank with 2-stroke oil and open up the bleed screw.

Open it and wait until you see the oil coming all the way through before closing the bleed screw.

And yes, the routing of the oil line is correct according to Suzuki. If you have routed the oil line the other way around the oil pump, then you have done it wrong.

Oil Tank

The old rubber cushions were almost completely worn out. I found one on eBay but decided to make my own. Using the old ones and photos from eBay, I created this part in my CAD system:

The part I made:

Please feel free to download the STL file:

You need to 3D print it using a rubber-like resin. Use a heat gun to warm up the part before mounting. This will make the rubber part soft and easy to install.

3D printed cushion: